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Laser scanning with Pointknown CEO Jim Foster

Jim Foster has worked in the surveying industry for over 18 years, building a well-respected company with high profile clients from all over the United States. Originally the owner of a product design company, Jim saw the opportunity to begin a new adventure in the world of surveying and has never looked back.

DJI M600 with LiDAR mounted scanning Christ the Redeemer

Q&A with Boaz Teixeira

In this Q&A, we speak with Boaz Teixeira, laser scanner specialist at CPE Tecnologia, our Brazil dealer, about how the geospatial market in Brazil is developing and their involvement in one of our recent projects, a scan of Rio de Janeiro’s Christ the Redeemer.

Laser Scanning in Southern California

SLAM scanning is becoming more commonplace in the surveying industry due to the ease of use, accuracy, and versatility of the handheld devices. As the technology continues to grow, so do the benefits of handheld scanning compared to traditional means of capturing the measurements of a building. Documenting large spaces is now as simple as walking around the property to capture a pointcloud, saving both time and money for surveyors and their clients.

Smarter Spaces use GeoSLAM to scan hydroelectric dam

Industry

Asset
Management

Time

1 hour
scanning
total

Location

New
Brunswick,
Canada

Size

3,000 ft

Scanned

Hydroelectric
dam

Canadian 3D geospatial experts Smarter Spaces engaged in a partnership with the University of New Brunswick (UNB) to laser scan a tunnel in a hydroelectric dam – producing a point cloud model to be overlaid with photogrammetry.

The Grand Falls Generating Station is a hydroelectric dam built in 1931 on the Saint John River in the Canadian province of New Brunswick and is operated by the NB Power corporation. The dam’s tunnel is shut down every 4 years for maintenance, inspection, and future life cycle planning.

This presented Smarter Spaces with the opportunity to utilise the mobile, handheld GeoSLAM ZEB Revo to scan the tunnel – creating an accurate point cloud model. In four years’ time the process will be repeated – allowing for the first side-by-side comparisons of the tunnel’s performance to be made.

In addition to this, NB Power has started exploring whether to build a 100-megawatt generating station in Grand Falls to produce more clean energy. The corporation is carrying out environmental and geotechnical studies, site tests, and consultations with First Nations and local residents before applying for an Environmental Impact Assessment later this year.

It was a simple case of ‘walking and scanning’ through the tunnel environment

The tunnel is approximately 3,000 linear feet in length and, because of its unique geometry, proposed an interesting set of challenges to scan. The tunnel environment was found to contain a lot of moisture – with a small stream running through the base. The IP67-rated ZEB Revo – which began life in mining environments – is rugged enough for such environments. The tunnel was dark, visibility was low, and walking conditions were slippery and wet. Smooth-sided surfaces also cause data collection issues for mobile scanners.

Tunnels can often prove challenging environments for SLAM given they are low on features. The SLAM used by GeoSLAM performs even in this difficult condition.

To overcome the risk of data slippage, 4 foot-high pylons were placed every 10 feet in random locations throughout the tunnel. This has the effect of ‘breaking up’ the monotony of the smooth-sided tunnel walls, ensuring that no data slippage occurs.

The scan data was processed in GeoSLAM Hub software to filter, subsample and merge multiple data sets together. The final models and datasets were sent to the University of New Brunswick to support an engineering graduate with their thesis research.

Surveying private property for as-built

Industry

Surveying

Time

2.5 hours

Location

California,
USA

Size

20,000 sq/ft

Scanned

Private
residence

“We were tasked with surveying a vast private house in order to generate accurate as-built construction drawings for renovation. The unique challenge was that the 20,000 sq. ft Santa Barbara residence was occupied at the time, requiring the survey to be completed quickly and in an unobtrusive manner.

PPM (Precision Property Measurements) chose the ZEB Revo over other terrestrial scanners for our residential projects because of the speed and volume of data acquisition at exactly the level of accuracy required by our clients.

In order to keep disruption to residents to a minimum, we decided to tackle the task in two swift scans over two days. The first scan consisted of data collection of the extensive ground floor and communal areas, and took around 90 minutes to complete. The private, bedroom wing was off limits on this day.

The second scan incorporated these sleeping quarters, as well as gathering plenty of overlap from the lower floors to enable the 2 scans to be merged. After just 140 minutes of scanning, the entire house had been surveyed.

We’ve always been confident in our ability to keep our projects to the nearest inch or less. In bringing the ZEB REVO into our arsenal of tools, we’ve kept the accuracy we’ve always had, but introduced an efficiency that allows our experts to get out there and do more for our clients

A typical residential property of this size would have usually taken around 4 days on-site for one surveyor. PPM were able to slash this time and complete the majority of the survey work in less than 2 and a half hours with the ZEB Revo.

The use of GeoSLAM Hub software for post-processing and merging of the two datasets allowed the project team to generate a complete digital twin of the complex structure. GeoSLAM’s cutting edge mobile mapping technology was able to deliver an accuracy down to the nearest inch.

Handheld mapping reduces skyscraper scan time by 30 hours

Industry

Architecture

Time

10 hours

Location

Belo Horizonte,
Brazil

Size

8,357 sq/m

Scanned

Skyscraper

“In the city of Belo Horizonte, there is a distinct mix of contemporary, classic and historic buildings on display, making it a really attractive destination to visit. What comes with the architecture on offer however, is the need to preserve it for tourists and future generations to enjoy.

Often the fragility of buildings or lack of resources means that many buildings go untouched for decades, leaving them to crumble. It’s my job to ensure these relics remain.

When the chance to retrofit electrical installations and a fire prevention plan to a 130-metre art deco skyscraper, the Acaiaca Building, became available, the team at Paragram knew we had to be involved.

We were very impressed with the quality of information captured by the ZEB Revo.

Built in the 1940s and once used as a nightclub, cinema, shops and air-raid shelter, the building required some attention in order for it to meet safety standards. Having initially planned to measure the 8,357 square metre building using manual survey methods, estimates told us this would have taken three employees over 40 hours to complete an as-built structure.

Working alongside contractors at Criar Projetos E Consultoria, Paragram decided to use GeoSLAM’s ZEB Revo, known for its ability to quickly generate images to within a few centimetres of accuracy. With the handheld device, the job was expected to take around 10 hours in total, reducing the workload dramatically.

Acaiaca Building

With just two operatives and in under 10 hours, we managed to complete a scan of the building’s interior, with one walking through the building holding the device and another taking a photographic record. This innovative way of working meant we were able to gather much more information than first anticipated, including the registration of beams and roof trusses, electrical installations and engine room areas.

The ZEB Revo is a real game changer for the architecture industry.

As a team, we were very impressed with the quality of information captured by the ZEB Revo, which was easily incorporated into a BIM representation using Revit software.

Almost every renovation project is governed by strict time constraints, but with GeoSLAM’s device and its ability to rapidly scan large areas, it is a real game changer to our industry. With products like this at our disposal, I am excited about what the future will hold for heritage buildings in need of a little TLC.

paragram logo

Virtually recreating the Old Tucson Studios

Industry

Conservation

Time

Two hours

Location

Tucson,
Arizona

Size

42,000 sq/m

Scanned

Outdoor Film
Studio

Between tours and filming, Old Tucson Studios is a dynamic environment that couldn’t shut down to accommodate our University of Arizona 3D scanning team. With the equivalent of four city blocks and dozens of building exteriors and interiors to scan, we had to move fast. The team relied on the ZEB Horizon mobile scanner equipped with the ZEB Cam to quickly and accurately capture the geometry, architecture and appearance of the film set.

We want film buffs to experience Old Tucson Studios the way it looked during its heyday when some of Hollywood’s biggest Western movies were filmed there. The colorized point clouds generated with the GeoSLAM devices will serve as the core data set upon which 3D models, and eventually, Virtual and Augmented Reality experiences will be created. Archived air photos and drone imagery, as well as photogrammetric measurements pulled from original films, will also help us create digital versions of the movie studio at key points in its history.

The ‘Downtown Tucson’ main street and plaza stretch almost a quarter mile. Stationary scanners may seem like the obvious choice for long-range data capture, but there wasn’t time to set up and take down those types of devices. And we needed richer detail. Our scan technician held the mobile ZEB Horizon and moved quickly through the streets, dodging studio personnel and vehicles. She entered those buildings with real interiors and scanned them as well.

Scanning with the ZEB Cam adds context to the point cloud. The scanner with mounted camera was held steady at chest level. At each building, the technician stopped and pointed the device directly at the façade as if snapping a still photo, and then slowly turned around to scan the surroundings. This captured a rich 3D scan data set for each structure along with its context on the movie set.

I’ve seen the quality of the point cloud and it’s amazing

The entire Downtown Tucson portion of the studio was scanned in two hours. Afterwards, the technician processed the scans and video footage into a colorized point cloud running the ZEB Hub software on a standard laptop. Extraneous people and vehicles were filtered from the point clouds later with an open-source third-party software.

Downtown Tucson with the saloon on the left
Downtown Tucson with the saloon on the left

We will build 3D representations of the studio at major periods of its history – 1938 when it was built for the film Arizona, the 1950s and 60s when four John Wayne Westerns were shot there, and the mid-1990s just before a devastating fire. This will require merging the 3D models of today with archived air photos and film photogrammetry to re-create buildings that no longer exist.

In the future, you will be able to walk the Old Tucson Studios lot wearing a VR headset and ‘see’ how the site looked during filming of epic motion pictures such as Rio Bravo, Gunfight at OK the Coral, and Tombstone. Who knows? John Wayne himself might swagger out of the saloon doors right in front of you.

Mapping a gold mine with the ZEB Horizon

Industry

Mining

Scan time

15 minutes
per scan

Location

Nevada,
USA

Size

5 miles of
mine tunnels

Scanned

Pamlico
Ridge

The state of Nevada is currently the fifth largest gold producer in the world. First discovered in 1849 by prospectors on their way to the California gold rush, gold and later silver caused several booms, with production really picking up in the 1960s thanks to new metallurgical techniques which meant recovery of more gold than ever before. Looking at old mines from the 1800s with our modern perspective provides great opportunities.

Newrange Gold is bringing new things to old places at the Pamlico project, which was one of the highest-grade gold districts in Nevada in the 1880s. Records of the mine workings are lost and the workings have never been systematically studied, leaving an enormous opportunity to map, survey, and sample the old exposures. With 5 miles or more of historic mine tunnels dating from the period of 1884 to about 1928, you can understand why no-one has done it before: it would be too time-consuming and costly to do with conventional surveying.

My company, Carrington Consulting, invested in the ZEB Horizon to expedite surveying, mapping and sampling at our client company, Newrange Gold Corp., at the Pamlico project. Systematically scanning the complex, interconnected workings has generated an unprecedented 3D map of the mine workings and has resulted in greater than 50% savings to date over conventional surveying and mapping techniques.

Our experience with the ZEB Horizon so far is vastly superior to traditional methods and is an indispensable part of my exploration toolkit.

In addition to revealing very subtle structural details of the geology, this mapping will form an essential part of modelling historic production and the remaining gold resource at the project going forward. This revolutionary hand held LIDAR scanning technology allows us to complete extremely accurate underground geological and sampling maps, volume analysis of material moved, and careful planning of exploration drilling to better calculate mineral resources in preparation for possible resource definition and mining at Pamlico.

Carrington Consulting’s team is scanning more than 5 miles of tunnels at Pamlico for Newrange. These workings extend over an area more than 1,500 feet long and 800 feet wide with a vertical depth of roughly 300 feet and form an extensive network of adits, tunnels, stopes and raises with at least 30 major entrances that are largely interconnected. Scanning is tied to established surface survey control for registration and orientation so the scan can be accurately carried underground. Underground survey control points are established using a series of spheres to allow Newrange’s geologists to later reoccupy the points to complete the geological mapping.

Many of the mine workings are less than a metre wide and in some cases, they are also less than a metre high following the gold vein, wherever it goes, forming a very irregular, complex network of tunnels and stopes. It would be prohibitively slow and expensive to do this essential mapping with conventional surveying or terrestrial scanning, but the ZEB Horizon makes it realistic for Newrange to accomplish this ambitious goal.

As always safety is paramount, especially when entering old mine tunnels and stopes. With the 100 meter distance capability of the Horizon no one needs to go into unsafe areas. In addition virtually every timber, ladder, and detail are recorded.

We have produced highly accurate data of mine workings up to ¼ mile in length in less than 15 minutes, which changes the game for Newrange at Pamlico. As Newrange gathers information on gold grades from sampling throughout these workings, we are integrating additional layers of information to build a comprehensive 3D model of the geology across the entire area of old underground workings.

Newrange Gold logo
Newrange Gold logo

Minnesota Manholes – Scanning Safely and Quickly in Confined, Hazardous Spaces

Industry

Civil
Engineering

Location

Minnesota,
USA

Size

4,500
manholes

Scanned

Sewer pipe
network

Public works and energy utilities are continually looking for new ways to protect the safety of their personnel in the field. With the help of the GeoSLAM ZEB Revo mobile laser scanner and the specially designed GeoSLAM Cradle, the cramped and hazardous spaces in manholes can now be captured in 3D without putting field workers at risk.

 “An engineering survey firm scanned the interiors of 4,500 manholes with the ZEB Revo for a Minnesota municipality,”

What lies beneath the manhole covers found in nearly every city and town varies considerably. Some are access points to extensive storm water and sewer pipe networks. Others are entries into utility conduits through which water mains and electric lines are run. A few manholes are simply tight underground spaces where key pieces of municipal infrastructure reside.

Regardless of their function, manholes and the assets they contain are difficult and sometimes hazardous to map. Not only are the interior spaces dark, dirty, confined and usually wet, they pose potential risks related to cave-ins, poor ventilation and rodent infestations. Above ground, the manhole access points are often in the middle of busy streets requiring set-up of a cone zone to try and protect workers from passing traffic.

You capture the data you need for one job and then have information someone else might need for another without a second site visit.

This combination of hazards compels workers to spend as little time inside the manhole as possible. As a result, they have traditionally captured only the measurements they need for the project at hand – usually with a surveying level rod.

You capture the data you need for one job and then have information someone else might need for another without a second site visit. One of the most common applications is measuring the elevations of pipe inverts to map a water supply or drainage network in preparation for system expansion or maintenance. Personal hazards aside, making accurate asset measurements in a tight underground space with a long level rod can be challenging.

The ZEB Revo is increasingly being turned to for these jobs because the handheld laser scanner is fast, accurate, and captures comprehensive point clouds. Most importantly, it keeps personnel out of harm’s way. Favoured for manhole environments because of its high IP rating, which means it can be used in dirty and wet conditions, the ZEB Revo can be lowered into the underground space with the GeoSLAM Cradle.

manhole cover replacement, sewer system repair, sewerage; roadworks, traffic cones

In just a few minutes, the lightweight device can capture 360-degree scans inside the space regardless of available lighting. Even if the assets being surveyed are offset from the opening or several meters down tunnels, the ZEB Revo captures the 3D scan data needed to generate an accurate point cloud of the subsurface space.

“The first benefit of laser scanning [in manholes] is safety. The second is you collect a very comprehensive and complete data set. You capture the data you need for one job and then have information someone else [in the organization] might need for another…without a second site visit.

frontier precision logo

Iowa Department of Transport uses SLAM to create 3D models of salt stockpiles

Industry

Mining

Scan time

10 mins per
scan

Location

Iowa,
USA

Size

109
stockpiles

Scanned

Salt
stockpiles

At Iowa State DOT (Department of Transport) it is our job to make sure over 24,000 miles of road remains clear and safe to use in winter. We have 109 maintenance areas across the state where stockpiles of salt are kept for distribution. Each facility can each hold up to 1200 tonnes.

Throughout winter salt is loaded onto trucks and spread on roads to stop the surface from freezing. Pay loads are measured in weight as salt is loaded onto spreading trucks and supplies are depleted. But as the salt is used, there is a clear discrepancy between the volume of salt in the shed and the paper records – it is not reliable to just look inside a half-empty shed and assess how much material remains.

 If volume of salt is too low or we don’t know how much is available, we may find ourselves forced to make snap decisions about redistribution which is both costly to the state and inconvenient to residents and businesses alike.

 We needed another solution and following a few severe winters where salt reserves around the country ran out, the Great Lakes froze and shipments were halted we were determined to invest in a reliable measuring process for managing stockpiles in future, which led us to a GeoSLAM volumes solution.

In terms of speed and accuracy, this was a real game changer for us!

Using the handheld SLAM device, we can produce a three-dimensional model of the stockpile in just a few minutes. We have never experienced this level of accuracy before and capturing data was as easy as surveying the site with the naked eye.

The surface of the stockpile is very uneven with lumps on one side and big cliffs on the other where loaders have dug-out salt for spreading, in the past our ‘best guess’ used to involve looking at the stockpile against some markers on the walls of the shed which provided limited accuracy to say the least, so this was a real game changer for us.

Data is then processed using GeoSLAM Hub and imported to the volumes software. As the granules vary in size, we apply a bulk density value as well as defining a floor and perimeter of each pile calculate the total volume of the stockpile in tonnes.

From start to end, the entire process took around twenty minutes. We now have depot staff going out and scanning the stockpiles regularly. This new level of insight means we don’t have to worry about compromising road users’ safety across the state of Iowa as we always know what volume of salt we have available to use.

Glencore uses GeoSLAM to assess risk in underground base metal mine

Industry

Mining

Scan time

15 mins per
scan

Location

Savannah,
Georgia

Scanned

Base metal
mine

When creating underground mapping for mines, mining engineers are often faced with having to work in hazardous and rugged environments, in difficult-to-access spaces and without GPS coverage. In order to address these challenges, mining companies are continuously searching for ways to plan efficient site operations, streamline tunnelling processes and optimise production and personnel safety.

Kidd Mine, an underground base metal mine in Canada and the world’s deepest copper/ zinc mine, epitomises this by adopting new and advanced survey technology. With the aid of GeoSLAM’s 3D mapping technology, the mine is able to assess risk associated with ground and support systems failure, magnitude seismic events, large-scale deformation or rock bursts associated with mining at extreme depths.

Built for harsh and demanding environments, GeoSLAM’s handheld laser scanners are robust, splash-proof and dust-tight (with ratings up to IP64 level). They’re adaptable to any environment – inside or outside, in daylight and darkness – without the need for GPS.

Lightweight and easy-to-use, you can walk and survey accessible areas quickly and easily – even those which are normally off-limits. For more confined or unreachable places, they can be attached to trolleys or mine vehicles for remote monitoring.

It’s critical data that will help us lower the risk to personnel and keep mines safer

David Counter, a senior ground control engineer at the Kidd Mine, emphasised the importance of using a hand-held laser scanning device to map the underground areas at the mine. “It produces a continuous 3D animation image of whatever underground areas are being scanned as the user walks along the drift. This allows the mine to map out problem areas and to carry out ground support rehabilitation in those areas.”

“The ZEB Revo provides a background dataset that can be used for comparative purposes if a future high-magnitude seismic event occurs or for determining how much static deformation has been occurring due to regional mine closure over time.”

Despite needing to rapidly map mines under intense time constraints, traditional underground survey techniques have proved to be slow. Mine engineers and surveyors all need access to user friendly technology that is easy to install and use,  but is robust and reliable enough to do the job quickly and accurately. Within minutes anyone can be using a GeoSLAM scanner and immediately start creating a 3D point cloud of the area. Data is collected continuously while walking the survey area – with no time-consuming or cumbersome set-up required.

GeoSLAM’s award-winning software instantly turns data into actionable 3D information. So, you can rapidly gain insight into rock mass behaviour and map out deformations in rock walls & complex tunnel profiles. Plus, accelerated survey workflows help you deliver productivity and efficiency improvements, at the same time as helping you hit your zero-harm targets.

“There is a sound basis for SLAM laser technology to define areas where the ground support systems need to be replaced or rehabilitated,” Counter concluded.

Creating floorplans to cut incident response times

Industry

Security

Time

Response
time reduced
by 21%

Location

California,
USA

Size

98,200
institutions

Scanned

Schools across
the USA

Active shooter incidents are a growing concern in the United States, with death tolls, most predominantly in schools, rapidly rising and law enforcement resources stretched beyond breaking point.

With the unpredictability of these incidents, both in scale and location, our team at Entropy Group LLC has been working alongside law enforcement and US attorneys nationwide in order to compress response times, by utilizing 2D floor plans and 3D models developed from GeoSLAM ZEB Revo RT data sets, a program that is patent pending.

ZEB Revo RT provides us with the necessary accuracy and is much more time efficient than other laser scanning technologies.

The significance of the problem is evidenced by the recent publication of a National Standard for response to active shooters. The National Fire Protection Association, (NFPA), published NFPA 3000(PS), a provisional national standard, titled, “Standard for an Active Shooter / Hostile Event Response (ASHER) Program“, published April 11, 2018.

According to scanning professionals, to map just the K-12 public schools in the U.S., it would take a scanning team, scanning 100,000 square feet per day, seven days a week, a total of 181 years to complete. This estimate addresses only the public schools and does not address any of the many private schools, let alone the post-secondary school facilities.

When confronted with the magnitude of the effort it was immediately obvious to Entropy Group LLC staff that we needed to join forces with GeoSLAM because their ZEB REVO line of scanners provide the necessary accuracy and are much more time efficient than other laser scanner technologies.

To finalize the proof of efficacy of the patent pending filing, Entropy Group LLC recently completed a simulated active shooter incident where six law enforcement officers were tested by responding to a fictitious scenario. Officers were provided a detailed floorplan of the two story building which is currently used as a church and parochial school facility. The structure is quite complex with many classrooms, counselling rooms, worship sanctuary, multi-media studios, café area and church offices.

The results of the exercise indicate that officers which have access to the 2D floor plans ahead of time, improve their situational awareness, their confidence in responding to a facility that they have never been to previously, by gaining “facility familiarity” through review of floor plans and other data prior to their response. Additionally, response times were documented to decrease by up to 21%. This improvement in response will directly result in fewer deaths and casualties.

Entropy Group LLC is a full-service Forensics and Security Consultancy firm providing services for Executive Protection, Accident Reconstruction, Security Threat Assessments, Building Information Modelling, Security Design Reviews, Security Program Reviews / Audits,Litigation Support, Pre-Travel Security Front Team Assessments, and Access Control Assessments.

We value our relationship with GeoSLAM and California Surveying and Drafting Supply (CSDS) and their support of our mission by providing premier instrumentation for the improvement of societal ability to address and respond to active shooter events.”

1 Springer. “Rapid rise in mass school shootings in the United States, study shows: Researchers call for action to address worrying increase in number of mass school shootings in past two decades.” ScienceDaily, 19 April 2018

We chose the ZEB Revo RT for its portability